Modular Rack Handling System


Modular Rack Handling Systems - Side By Side Conveyor System With Shuttle

APPLICATION:
An Airfloat customer in the automotive industry required a conveyor system with a shuttling feature.

SOLUTION:
Airfloat designed and manufactured a Side by Side Material Handling System with a powered side shuttle transfer. The system has a capacity of 2,000 lbs. per station, and can handle a rack size of 96"L x 45"W.

Incoming Station
A three-position (2 lane) section of a gravity roller conveyor, with the loading area equipped with heavy-duty guides and bumpers to help protect it from fork truck damage.

Operator Shuttle System
An Operator air motor powered side shuttle with container with back tilt to outgoing lane powered by a Semi-automatic (push button) operation. A zero mast lift was added to air bearing transfer shuttle to accommodate bottom rack loading, which provides 24" of lift while maintaining 8" of lowered height. It includes all interlock and safety guarding for operator.

Outgoing Station
A three position (2 lane) section of gravity roller conveyor with fixed end stop; unload end reinforced to help protect against fork truck damage. Slow down rollers are incorporated to control speed prior to end stop.

BENEFITS:

  • Full pallet transfer capability for both incoming and outgoing.
  • Leveling screw assembly with +/-1" adjustment.
  • Units built using heavy steel plates and shapes for durability.
  • System completely pneumatic logic controlled.
  • Guards in place to protect from fork truck abuses.